Maglev Air Compressor Motor Core

We provide maglev motor cores for magnetic levitation air compressors, blowers, vacuum pumps, offering high efficiency, eco-friendliness, quiet, and stable operation.

Maglev Motor Introduction

Maglev motors utilize magnetic levitation to support the rotor, eliminating physical contact and friction. Paired with high-speed Permanent Magnet Synchronous Motors (PMSMs).

They power applications like air compressors and blowers with high efficiency and reliability, ideal for modern industrial needs.

Gallery of Maglev Air Compressor Cores

For the years we have gathered relevant experience that enables us to handle the projects. Here's the gallery of maglev air compressors and blowers cores for our worldwide clients.

As industries face growing demands for better air quality, energy conservation, equipments like air compressors, blowers are evolving toward miniaturization, lightweight design, and electromechanical integration. 

To meet these needs, motors must deliver high performance, compact size, low noise, and minimal energy loss. By applying self-bonding lamination technology, our motor cores deliver greater power in a more compact design, helping to achieve this.

Key Benefits for This Application

Discover the advantages of our motor cores in magnetic levitation applications.

High Strength & Reliability

Our self-bonding technology prevents stator cracking, ensuring product integrity and stability.

Superior Insulation & Low Loss

The adhesive forms an effective isolation layer, confining eddy currents within individual laminations to minimize iron loss.

Reduced Material & Energy Consumption

The bonding process eliminates end tooth pressure plates, replacing them with an insulation layer and reducing copper and insulation paper usage.

Shorter Rotor Length

Enhanced rotor structural strength reduces steel usage, resulting in a lighter and more energy-efficient design.

Performance Highlight

Properties
Data
Bonding Strength
Above 2-4N/mm2
Core Loss
Below 12W/kg
Excitation Current
Reduce by 8%-12%
Noise
Reduce by 3-6dB
Stacking Factor
Above 0.96%
Coating Thickness
2-2.5μm
Geometric Tolerance
Data
Concentricity
0.02mm
Perpendicularity
0.05mm
Circular Runout
0.03mm
Flatness
0.02mm

FAQs

How do you do prototyping?

To support your R&D needs, we offer flexible prototyping services:

  • Simply provide us with product drawings or technical requirements, and our technical team will evaluate them and offer tailored recommendations.
  • We’ll conduct small-batch production based on your requirements for product validation or testing.
  • The typical prototyping lead time is 2-4 weeks, depending on the complexity of the product, and this timeline can be adjusted upon discussion.
  • During prototyping, we’ll provide regular progress updates so you’re always informed about the project’s status.
We guarantee product quality through advanced testing equipment and rigorous testing processes. All stators and rotors undergo precise testing to ensure mechanical accuracy, dimensional stability, and magnetic performance, providing reliability and stability in practical applications.
Yes, we’ve established long-term partnerships with leading companies in the industry and earned widespread customer recognition. However, due to our customer privacy policy, we cannot disclose specific client information.
No, we do not support lamination methods such as riveting or welding.
We are equipped with various testing devices to perform dimensional accuracy checks, stress tests, and magnetic performance evaluations. Our comprehensive testing methods ensure every product meets strict quality standards, supporting the success of your project.
Maximize efficiency and reliability in your motors
Partner with us for advanced core manufacturing!